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Chunbao Xu B.E. Chemical Engineering
1996 M.S. Chemical Engineering
2001 chunbao.xu@chbe.gatech.edu |
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Currently, LiCoO2
is the most widely used cathode material in Li-ion rechargeable batteries.
However, it is relatively expensive and toxic. Many efforts have therefore been
devoted to finding a cheap, effective replacement for LiCoO2. Among
the materials under development, LiFePO4 appears to be particularly
promising because it can be synthesized from low cost starting materials, it is
relatively non-toxic, and it has an intermediate voltage value of 3.45 V, and a high theoretical capacity of 170 mAh/g. The main obstacle to reaching its theoretical
performance at ambient temperatures is the poor ionic conductance of both
LiFePO4 and its delithiated phase FePO4.
In addition, lithium ions are also slow to diffuse across the two phase
boundary. To address these issues, synthesis techniques are being investigated
to minimize particle size without compromising purity, and to incorporate
additives.
LiFePO4 is generally prepared via a solid-state
synthesis. However, this process is costly and very time consuming. Furthermore,
solid-state synthesis leads to LiFePO4 particles of large average
size, typically more than 30 μm, which is
deleterious to its electrochemical performance.
Therefore, investigations of alternative synthetic processes have received much
attention. Low temperature solution methods are especially interesting, since
they provide intimate mixing of the components in the solution allowing finer
particles and high-purity materials to be produced by rapid homogeneous
nucleation. Methods that employ near- and super- critical fluids as
solvents afford a convenient means for control of solvent properties via
adjustments in temperature or pressure. In this project, a novel continuous
hydrothermal technique, which offers the advantages of short residence time,
control over product size and morphology, and ease of scale-up, is being used
to produce nanostructured LiFePO4 with
enhanced electrochemical performance. Literature
results have clearly indicated that a proper morphology and a suitable particle
size & size distribution of LiFePO4 are critically important to
assure its performance as an effective cathode in lithium cells. By
carefully controlling the synthesis parameters, particle size and morphology
are being optimized. The synthesized materials are being formulated into
electrodes and tested in lithium-ion battery systems.
Magnetic nanoparticles are of current interest because of
the novel physical properties of nanoscale magnetic
systems, and because of their potential applications in high density
information storage, magnetic refrigeration, targeted drug delivery, and sensor
technology. In this project, a continuous hydrothermal process is being used
for the synthesis of metal oxide nanoparticles with a polymer coating. In
particular, cobalt ferrite, CoFe2O4, which is a
well-known hard magnetic material with very high cubic magnetocrystalline
anisotropy, high coercivity, and moderate saturation
magnetization, has been chosen as a model oxide in this study.